Modern manufacturing segment faces challenges like never before. New product innovations, emerging technologies and the need to be more environmentally friendly put pressure on manufacturing operations to stay competitive. For manfuacturing equipment to stay operational under the extreme conditions it endures every day, such as high temperatures, extreme pressures, moisture, vibration, corrosion and erosion over 24-hour operation it is especially important to use high-quality lubricants.
We deeply understand the challenges and root causes of issues and failures in machines and operations. This helps us work with our customers in solving the problems they face and provide sustainable solutions to meet customers objectives.
Explore the case studies that we have built over the years, where our solutions delivered tangible results that benefitted key industry players.
Case Studies
Asia
Circulating Oil
Customer
The company, a pulp and paper manufacturer in China, produces approximately 300,000 tons of packaging paper each year. Post 2015, a surge in online shopping within China spurred a rapid growth in demand for packaging paper, prompting the company to invest in new production lines.
Challenge
The company built a new paper machine in 2019, aiming for a longer oil drain interval of about five years during continuous operation and well-trained staffs in lubrication management to enhance efficiency. Having already used PETRONAS Gear MEP 220 and PETRONAS Hydrocer 46 for two years and noting performance improvements, the company opted to employ PETRONAS Circula PM 220 in their new paper machine.
PETRONAS Expert Solution
PETRONAS developed a cost saving calculation table which demonstrated how PETRONAS could assist the customer. Along with the Diagnostics (Oil Analysis) program, our team was able to demonstrate the benefits of oil analysis and advise the customer on the condition of their equipment. PETRONAS also provided Equipment Lubrication Training session for the staffs in lubrication management to enhance efficiency.
Result
Ever since the customer began using PETRONAS Circula PM 220, the noise pollution from the paper machines significantly decreased. After attending the Equipment Lubrication Training sessions, the staffs also improved the maintenance and lubrication of the paper machines. Most lubricants used by the company’s new paper machines are PETRONAS products.
Customer Speak
“PETRONAS lubricants solution helped save roughly US$24,000 a year.”Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Europe
Compressor Oil
Customer
The company, based in Italy, is a prominent manufacturer of plastic, rubber, and silicone components specifically for medical applications, with a global reach. It boasts a robust manufacturing network consisting of eight production facilities across the world, catering to a diverse customer base in 65 countries.
Challenge
PETRONAS was tasked to propose an alternative solution to its compressor oil currently in use to reduce the maintenance costs and protect the components of the equipment from excessive wear, thereby extending the equipment’s service life. Due the critical nature of their processes, which are exclusively for the medical sector, PETRONAS is to recommend a product of the highest quality that would satisfy the technical, qualitative, and financial requirements of the proposal.
PETRONAS Expert Solution
Following an oil analysis, PETRONAS Compressor A SYN PAO 46 was recommended as the solution. This high-quality oil, formulated with synthetic-based polyalphaolefin (PAO), is enhanced with advanced antioxidant, anti-wear (zinc-free), anti-rust, and anti-foam additives. It ensures superior control over oxidation and residue deposits, as well as optimal thermal and oxidation stability, for enduring performance. It also meets the demanding performance standards required by the industry.
Result
PETRONAS Compressor A SYN PAO 46 met the required expectations without any technical or application deficiencies, proving suitable for its intended use. It maintained excellent internal surface cleanliness, controlled the formation of oxidation deposits, and ensured a longer equipment lifespan compared to standard lubricants.
Customer Speak
"PETRONAS Compressor A SYN PAO46 helped achieve a saving of €0.80/kg against a competing product.”Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Americas
Heat Transfer Oil
Customer
The company is a global parts supplier for light and heavy vehicles, as well as agricultural and construction equipment headquartered in Brazil. It also specializes in producing vehicle carpets. Their manufacturing process includes shaping and cutting the material to precise specifications for assembly line integration.
Challenge
The company had been using a competitor's heat transfer oil (HTO) for three years, replenishing it minimally, without a full replacement. Due to sustained high-temperature operation, the oil underwent severe oxidation and its viscosity increased. This resulted in inefficient heat transfer and start-up delays because the oil's high viscosity impeded proper circulation. Analysis of the oil sample confirmed these issues of high viscosity and oxidation. The equipment's manual also did not state the HTO specification nor the oil drain interval (ODI).
PETRONAS Expert Solution
PETRONAS HTO 32 was recommended for the company’s heat transfer system. We also suggested flushing the heat transfer system before filling it with PETRONAS HTO 32. Flushing procedure: (i) run the heat transfer system for four hours with the existing product in use at the operating temperature of 240°C and then drain the system; (ii) fill 1,000 liters of PETRONAS HTO 32 and circulate it at operating temperature for 4 hours and drain the system once again; and (iii) fill the system with 2,000 liters of PETRONAS HTO 32 Batch D461K755 and begin production process.
Result
PETRONAS HTO 32 is currently used by the company and PETRONAS constantly monitors its performance to ensure no deposits are forming. It was demonstrated that when the product’s viscosity increased above 10%, a partial replacement of 20% of the system’s total volume will be carried out. This viscosity increase limit is set to prevent oxidation and reduce heat transfer.
Customer Speak
“PETRONAS HTO 32 improved equipment’s start up and reduced fuel consumption.”Disclaimer
Case studies published on this website come in various formats and are derived from different methods. They reflect individual users' experiences with our products and/or services. However, results may vary. PETRONAS Lubricants International does not claim, nor should readers assume, that any individual experience described is typical or indicative of what other customers might encounter. We recommend contacting our Technical Team who will assist you in making the final selection.
Find The Right Product For Your Industry Application
Machine / Equipment
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Calendar Gear Box | AGMA 4-7 EP | • Micropitting resistance • High load capability • Low foaming tendencies • Water separability | PETRONAS Gear MEP | PETRONAS Gear FL | PETRONAS Gear Syn PAO |
| Worm Gearboxes | AGMA 4-7 EP | • Micropitting resistance • High load capability • Low foaming tendencies • Water separability | PETRONAS Gear Syn WI | ||
| Bearings | NLGI 1 AGMA CG 1 and 2 | • Low oil bleed and resist separation • Oxidation stability • Anti-wear and extreme pressure | PETRONAS Grease Clay MEP | ||
| Open Gear (Girth Gear) | AGMA 251.01 FZG US Steel | • Pumpability and sprayability • Adhesive characteristics • Extreme pressure • Low consumption | PETRONAS Grease LiCa TMG | ||
| Enclosed Open Gear (Grease) | NLGI 0.5 Lithium calcium Functionalized polymer | • Pumpability and sprayability • Adhesive characteristics • Extreme pressure • Extended life | PETRONAS Grease LiCa TMG | PETRONAS Grease LiCa TMG | PETRONAS Grease LiCa TMG |
| Machine Tool Gearboxes | Cincinnati machine specification | • Tackiness • Oxidation resistance | PETRONAS Slideway PETRONAS Circula | PETRONAS Circula SYN |
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Hydraulics | ISO 15, 32, 46, 68, 100 DIN 51524 Standard to High VI | • Water separability • Wet and dry filterability • Multi metal compatibility • Rust and corrosion protection | PETRONAS Hydraulic EP | PETRONAS Hydraulic HV | PETRONAS Hydraulic ESF |
| Fire Resistant Hydraulics | Fire resistant DIN 51524 Standard to High VI | • High temperature • Dust | PETRONAS Hydraulic HFC | PETRONAS Hydraulic FR | |
| Hydraulics (Zinc free) | ISO 46 DIN 51524 Standard to High VI | • Wet and dry filterability • Anti-wear • Rust and corrosion protection • Oxidation stability • Fast air release | PETRONAS Hydraulic HVZF | ||
| MachineTool Hydraulics | Cincinnati machine specification | • Oxidation resistance • Rust and corrosion protection | PETRONAS Slideway |
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Compressor (Reciprocating) – Air Head | DIN 51506 VDL | • Oxidation stability • Reduced deposits • Long drain intervals | PETRONAS Compressor A M2 | PETRONAS Compressor A M4 | PETRONAS Compressor A Syn POE |
| Compressor (Reciprocating) – Sump | Engine oil SAE 30, 40, 50 | • Oxidation resistance • Rust and corrosion protection | PETRONAS Urania CF | ||
| Compressor (Rotary) | DIN 51506 VDL | • Oxidation stability • Reduced deposits • Long drain intervals | PETRONAS Compressor A M2 | PETRONAS Compressor A M4 | PETRONAS Compressor A Syn PAO |
| Air Tool (Oil) | Parker Denison Cincinnati Afnor | • Corrosion and rust protection • Water tolerance • Reduced air particulates / fogging (non-toxic) • Anti-wear • Reduced downtime due to icing | PETRONAS ATO | ||
| Engine (Mobile Compressors) | Engine Oil 15W40 / 10W40 STOU | • Cold starting • Long idling periods • Soot handling | PETRONAS Urania LD 7 ** | PETRONAS Urania 5000 E 15W40 ** | PETRONAS Urania 7000 E 10W40 ** |
| Electric Motor Bearings | NLGI 2 | • Long life at high temperature • Low bleed • Medium and high speed | PETRONAS Grease Li 2 | PETRONAS Grease PU | - |
| Blowers | AGMA 4-7 EP | • Micropitting resistance • High load capability • Low foaming tendencies • Water separability | PETRONAS Gear MEP | PETRONAS Gear FL | PETRONAS Gear Syn PAO |
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Compressor (Ammonia) | ISO 68 Naphthenic / Ester | • Foam resistance • Miscible with Ammonia • Low volatility | PETRONAS Compressor R Syn PAO | ||
| Compressor (HFC) | ISO 68 Polyolester Grasso Bitzer | • Lubricity • EF / Biodegradable • Long life • Miscible with HFC 134-a • Low volatility | PETRONAS Compressor R Syn POE | ||
| Electric Motor Bearings (Grease) | NLGI 2 | • Long life at high temperature • Low bleed • Medium and high speed | PETRONAS Grease Li 2 | PETRONAS Grease PU | |
| Electric Motor Bearings / Plain Bearings (Oil) | ISO VG range | • Demulsibity • Low foaming tendencies • Antiwear properties | PETRONAS Circula | PETRONAS Circula Syn |
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Generator Bearings | NLGI 2 EP | • High load capability • Water tolerance • Long life | PETRONAS Grease PU | PETRONAS Grease LiX Syn 2/100 | |
| Diesel Engine | Engine Oil 15W40 / 10W40 | • Cold starting • Long idling periods • Soot handling • OEM requirements | PETRONAS Urania LD 7 ** | PETRONAS Urania 5000 E 15W40 ** | PETRONAS Urania 7000 E 10W40 ** |
| Cooling System | Coolant Fluid | • Long periods of work • High temperature | PETRONAS Paraflu 11 ** | PETRONAS Paraflu Up Ready ** | - |
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Bearings (oil) | ISO VG range | • Demulsibity • Low foaming tendencies • Antiwear properties | PETRONAS Circula | PETRONAS Circula Syn | |
| Bearings (grease) | NLGI 2 EP | • High load capability • Water tolerance • Long life | PETRONAS Grease Li EP 2 | PETRONAS Grease CaSX | PETRONAS Grease LiX Syn 2/220 |
| Electric Motor Bearings (grease) | NLGI 2 | • Long life at high temperature • Low bleed • Medium and high speed | PETRONAS Grease Li 2 | PETRONAS Grease PU |
| Component Part | Lube Spec | Lube Requirements | Standard | Premium | Supreme |
|---|---|---|---|---|---|
| Electric Motor Bearings (Grease) | NLGI 2 | • Long life at high temperature • Low bleed • Medium and high speed | PETRONAS Grease Li 2 | PETRONAS Grease PU | PETRONAS Grease LiX Syn 2/100 |
| Electric Motor Bearings / Plain Bearings (Oil) | ISO VG range | • Demulsibity • Low foaming tendencies • Antiwear properties | PETRONAS Circula | PETRONAS Circula Syn |
